Safety Arrangements
Lazer Safe - Performance Without Compromise
The LZS and IRIS Series Safety Laser Protection systems deliver exceptional optical safety while ensuring optimal productivity and performance for CNC press brakes.
Optical Safety System - Advanced
CAMT CNC press brake, equipped with the OEM-embedded Lazersafe system, provides an efficient solution for ensuring operator safety while maximizing machine productivity. Compatible with Lazer Safe’s PCSS A Service, the Lazersafe meets Category 4 safety standards and complies with the most stringent global safety requirements, featuring a CE-certified Category 4 Safety Controller with integrated functionality.
Optional:
- Lazersafe-PCSS A0 LZS-XL
- Lazersafe-PCSS IRIS
Advantage:
- CLASS 1 Dual Block laser
- Fast response time
- Safety speed automatically monitored
- Stopping distance automatically monitored
- Status LEDs - Power / Front/middle/rear Sensors
- Tray mode for high speed bending of tray & box shapes
- Complex shapes can be achieved in high speed with Tray/Box Mode.
Automatic Tool Alignment:
Systems equipped with a camera receiver offer automated tool alignment, removing the need for precise manual adjustments. This process can be fully automated through the CNC using SmartLink, eliminating the requirement for the operator to press the TOOL ALIGN button.
Certification And Standards Compliance:
The OEM Embedded Systems LZS and IRIS Series hardware and software are CE certified and fully compliant with global press brake safety standards, including EN12622, ANSI B11.3-2012, CSA Z142-10, and NR12.
Press Brake Control Safety System - Advanced
The PCSS-A is a programmable safety controller engineered to enhance the safety and efficiency of press brakes. It offers manufacturers flexibility and streamlines the design process by integrating all control, safety, and monitoring functions into a single system, eliminating the need for complex integration of third-party components and software. The PCSS-A delivers an ideal combination of performance and functionality while reducing production costs.
This offers a streamlined and cost-effective solution with fewer components, simplified wiring, an intuitive interface, and CE-certified hardware and software, designed to minimize engineering and assembly time.
Specifications
Safety controllers
| PCSS-A0 | PCSS-A0 PLUS | PCSS-A1 | PCSS-A2 |
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| Technology | |||||
| SmartLink | • | • | • | • | |
| FlexSpeed | • | • | • | Plus | |
| AutoSense | Plus | Ultimate | Ultimate | Ultimate | |
| Specifications | |||||
| Safety inputs | 12 | 12 | 16 | 16 | |
| Safety outputs | 4 | 4 | 6 | 6 | |
| Standard inputs | 24 | 24 | 28 | 28 | |
| Standard outputs | 6 | 6 | 10 | 10 | |
| Linear encoder I/O | 1, Y1 or Y2 | 2, both Y1 and Y2 | 2, both Y1 and Y2 | 2, both Y1 and Y2 |
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| Minimum encoder resolution | 0.1 micron | 0.1 micron | 0.1 micron | 0.1 micron |
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| Speed capacity of the encoder counters | >300mm per second | > 300mm per second | > 300mm per second | > 300mm per second |
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| Response time (hardware interrupts) | <1ms | <1ms | <1ms | <1ms |
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| SD Card (back-up, data logging and high-speed software transfer) | - | - | - | • | |
| CAN Open | - | - | - | • | |
| Ethernet | - | - | • | • | |
| Ether CAT | - | - | - | OPTIONAL | |
| Dimensions | 229mm x 189mm x 45mm | 229mm x 189mm x 45mm | 229mm x 189mm x 45mm | 229mm x 189mm x 57mm | |
| Expansion Options |
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| Tandem Adaptor | - | - | • | • | |
| SmartLink Brackets | - | - | • | • | |
| Wireless Foot Pedal | - | - | • | • | |
| Optics Compatibility |
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| LZS-1 | • | • | • | • | |
| LZS-2 | • | • | • | • | |
| LZS-XL | - | - | • | • | |
| IRIS / IRIS Plus | - | - | • | • | |
| Third party light curtain support | • | • | • | • | |
| Dual guarding support | • | • | • | • | |
Optical protection
| LZS-1 | LZS-2 | LZS-XL | IRIS | IRIS PLUS |
|
| Optical protection functions | • | • | • | • | • |
| Optical imaging functions | - | - | - | • | • |
| Laser transmitter | CLASS 1 | CLASS 1 | CLASS 1 | CLASS 1 | CLASS 1 |
| Receiver type | Multi-sensor photocell | Multi-sensor photocell | Camera | Camera with integrated Intel® image processor | Camera with integrated high-speed Intel® image processor |
| Maximum recommended optical range | 8 metres | 8 metres | 15 metres | 8 metres | 4.5 metres |
| Minimum object detection resolution | 4mm | 4mm | 9mm | 2mm | 2mm |
| Connector type | M12 8 pin | M12 8 pin | M12 12 pin | M12 12 pin | M12 12 pin |
| Tool compatibility | V tools and non-standard tools | V tools and non-standard tools | V tools and non-standard tools | V tools and non-standard tools | V tools and non-standard tools |
| Integrated status LEDs | • | • | • | • | • |
| Special Functions |
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| Automatic tool alignment | - | - | - | • | • |
| Automatic alignment confirmation | - | - | • | - | - |
| Special tools mode | - | - | - | • | • |
| Soft stop mode | - | - | - | • | • |
| Fast flattening mode | - | - | - | • | • |
| Automatic Cycle Start (ACS) | - | - | - | • | • |
| Bend Speed Management (BSM) | - | - | - | • | • |
| Adaptive Environment Sensing (AES) | - | - | • | • | • |
| Technology | |||||
| RapidBend | - | • | - | - | - |
| RapidBend Ultimate | - | - | - | • | • |
| BendShield | - | - | - | • | • |
| BendVision | - | - | - | - | • |
| Performance // Minimum speed change point |
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| Flat sheet bending | 8mm | 4mm | 3mm / 10mm | 0mm | 0mm |
| Box bending | 8mm | 4mm | 3mm / 10mm | 0mm | 0mm |
| PCSS-A Series Compatibility |
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| PCSS-A0 / PCSS-A0 Plus | • | • | - | - | - |
| PCSS-A1 / PCSS-A2 | • | • | • | • | • |
| PCSS-A Tandem Adaptor | - | - | • | - | - |
| Mounting Bracket Compatibility |
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| Economy Brackets | • | • | - | - | - |
| Standard Brackets | • | • | • | • | • |
| SmartLink Brackets | - | - | - | • | • |
Optical imaging
| IRIS | IRIS PLUS |
|
| Optical protection functions | • | • |
| Optical imaging functions | • | • |
| Maximum recommended optical range | 8 metres | 4.5 metres |
| Optical sensor |
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| Camera | Digital Image Sensor | Digital Image Sensor |
| Frame rate / frequency | 17ms / 59Hz | Selectable 5ms / 200Hz or 10ms / 100Hz |
| Data resolution (sensor) | - | 0.01 degrees |
| Measurement technology |
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| Type | Integrated Intel® image processor | Integrated high-speed Intel® image processor |
| Memory depth | - | Records up to 10 seconds (2000 images) of bend data per cycle |
| Measurement accuracy | - | Up to +/- 0.25 degrees |
| Measurement rate synchronised with frame rate | - | Selectable 5ms / 200Hz or 10ms / 100Hz |
| Imaging technology |
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| Bend Speed Management | • | • |
| BendVision | - | • |
Mounting brackets
| ECONOMY | STANDARD | SMARTLINK | |
| Specifications | |||
| Vertical bracket length | 700mm | 520mm / 700mm / 1000mm | 700mm |
| Vertical adjustment range | 488mm | 350mm / 530mm / 830mm | 500mm |
| Horizontal adjustment range | 40mm | 40mm | 40mm |
| Maximum recommended machine length | 4 metres | 15 metres | 6 metres |
| Main Features | |||
| Precision linear bearings and rails | - | • | • |
| Free sliding operation | - | • | • |
| Automatic motorised drive system | - | - | • |
| Maximum speed of the motorised drive system | NA | NA | 20mm/s |
| Adjustable locking handle | • | • | NA |
| Tool change lock | - | Manual | Automatic |
| Optics Compatibility | |||
| LZS-1 | • | • | - |
| LZS-2 | • | • | - |
| LZS-XL | - | • | - |
| IRIS / IRIS Plus | - | • | • |
