Economy Torsion Bar Bending Machine 2-3 Axis

Key Technical Advantages of Profile-T3D:

Economy Torsion Bar Bending Machine 2-3 Axis

Key Technical Advantages of Profile-T3D:

CAMT Most Economic Simple Press Brake

Cheapest Bending Solution With Competive Pricing & Preferential Quality

The Torsion Bar Bending Machine stands out as a highly cost-effective and user-friendly solution, engineered to meet the demands of diverse bending applications while keeping operational costs low. Its heavy-duty frame construction guarantees superior durability and stability, even under continuous, high-volume workloads, making it a trusted choice for workshops of all sizes. Designed with simplicity in mind, the machine features an intuitive control system that allows operators, regardless of experience level, to achieve precise bends with ease and minimal setup time. Compared to industry peers, this machine offers exceptional value, delivering consistent, high-quality results at a fraction of the cost of more complex systems. Its robust torsion bar mechanism ensures reliable performance across a wide range of materials and thicknesses, making it versatile enough for most standard bending tasks, from sheet metal fabrication to structural components. With low maintenance requirements and a compact design, this bending machine is an ideal, budget-friendly option for businesses seeking efficiency & reliability.

CAMT Most Economic Simple Press Brake

50X50

Economy Torsion Bar Bending Machine 2-3 Axis

cnc control system

cnc control system

Industry 4.0 Ready

New Design

High Performances

Green Hybrid Servo

Environmentally Friendly

Quiet Operation

프레스 브레이크의 FEA 및 응력 분석

FEA accurately predicts stress distribution patterns, deformation characteristics, and load-bearing capacities under various operating conditions. This advanced analytical approach enables engineers to identify and reinforce potential weak points in the frame, ram, and bed assembly while optimizing material usage through topology optimization techniques. The analysis specifically targets critical performance factors including ram deflection compensation accuracy, structural vibration damping, and fatigue resistance under cyclic loading conditions. Through iterative simulation processes, FEA facilitates the development of press brakes with enhanced rigidity-to-weight ratios, improved energy efficiency, and prolonged service life.

CAMT FEA는 응력 분포 분석을 통해 고응력 영역을 식별하고 강화하여 구조를 최적화하고 재료 낭비를 최소화하면서 강도를 향상시키는 핵심적인 역할을 합니다. 또한, 극한 하중(예: 600톤) 하에서의 변형을 예측하여 Y1/Y2 동기화의 정밀도와 안정성을 보장함으로써 성능을 검증합니다. 응력 집중을 평가하여 피로 또는 파손 위험을 완화하고 장기적인 신뢰성을 확보함으로써 안전성을 평가합니다. 그리고 탠덤 벤딩 또는 고속 작업과 같은 복잡한 시나리오에서 과도 하중 및 진동을 시뮬레이션하기 위한 동적 분석을 수행하여 서보 모터 응답 및 전반적인 기계 안정성을 최적화합니다.

Popular NC Control System Press Brake Machine

EASYCAT TP10S CONTROL SYSTEM

Featuring a 10-inch true-color touchscreen for intuitive operation. It offers powerful programming capabilities with menu-driven interfaces, supporting angle editing, intelligent rear positioning, and automatic calculation of complex bending sequences. The system can store up to 220 programs, each with 24 bending steps, ensuring flexibility and efficiency. With high-precision control of the slider (Y-axis) and back gauge (X-axis), it guarantees stability and accuracy during processing. Additionally, TP10S supports single-machine operation and dual-machine linkage, enhancing machine utilization. Its strong compatibility, comprehensive fault diagnostics, and user-friendly maintenance features make it an ideal choice for high-precision, high-efficiency bending applications, significantly improving productivity and product quality.

ESTUN Full Series NC Controller Widely Choice

Traditional Digital Screen E21 System

Main Motor & Oil Pump

Siemens Powerful Main Motor & USA HYTEK Oil Pump

Hydraulic System of Hydraulic Press Brake

TAIWAN UOSHEN-Stability & Good Performance Pressure Valve

Reliable and stable hydraulic performance for consistent bending operations, cost-effectiveness for a balance of quality and affordability, and precise pressure control for enhanced processing accuracy. Their durable design ensures long-term reliability with low maintenance needs, while strong regional support in Asia provides easy access to spare parts and services. These benefits make Youshen oil pumps a practical and efficient choice, improving the performance and economic value of torsion bar bending machines for standard sheet metal processing.
 

Torsion Shaft Structure

Ensuring consistent motion at both ends of the slider during the bending process. The balance shaft transmits power to both sides of the slider through mechanical connections (such as a torsion bar or linkage), maintaining its horizontal movement and preventing tilting or deviation due to uneven forces, thus ensuring the bending accuracy

Advantages:

Taiwan Double Linear Guide & Ball Screw

Precision and stability of the BackGauge movement. Dual linear guide rails provide high-rigidity linear guidance for the slider, ensuring smooth and deviation-free motion during vertical movement. Ball screws convert the motor’s rotational motion into precise linear motion, driving the slider for accurate positioning and movement. Together, they ensure high-precision motion and repeatable positioning accuracy during the bending process.

Soft stop mode

Precise Hydraulic Press Brake Oil Cylinder & Sensor

Precision and control of the bending process. High-precision hydraulic cylinders provide stable and accurate hydraulic driving force to move the slider, ensuring uniform pressure distribution for high-quality workpiece forming. Inductive switches detect the slider’s position and motion status in real time, triggering the control system for precise stroke control and synchronization adjustments to achieve high-accuracy bending operations.

Soft stop mode

Electric Motorized Crowning of Press Brake Machine

Involves a system of wedges, springs, or adjustable mechanical components installed in the worktable or lower die area. When the bending force is applied, the slider and worktable experience elastic deformation, causing slight bending or sagging, especially at the center. The compensation system counteracts this by pre-adjusting or dynamically adjusting the worktable’s shape (e.g., creating a slight upward curve). This is achieved through a series of movable wedges or supports that are manually or automatically adjusted based on the material thickness, length, and bending force. By compensating for the deflection, the system ensures that the gap between the upper and lower dies remains consistent, resulting in uniform bending angles along the workpiece.

Electric System for Hydraulic Press Brake

France Schneider Electrics & Servo Drive

Schneider Electric components in machines offers significant advantages, enhancing overall performance and reliability. Schneider’s stable and high-quality electrical components, such as PLCs and contactors, ensure low failure rates and consistent operation. Their advanced control systems enable precise signal processing and motion control, improving bending accuracy. Energy-efficient designs reduce power consumption, while strong compatibility supports automation upgrades. Additionally, Schneider’s global after-sales network ensures quick maintenance, and compliance with international safety standards enhances operational safety

Customized Press Brake Tooling

Customized to meet the specific workpiece requirements of individual clients, ensuring precise and efficient bending. Made from high-quality 42CrMo material, the molds undergo forging and heat treatment to achieve a hardness of 47–49 HRC, guaranteeing durability and wear resistance. Additionally, segmented concentric molds enhance versatility, allowing for flexible adaptation to various bending tasks, improving accuracy, and meeting diverse production needs effectively.

Soft stop mode

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