Key Technical Advantages of Profile-T3D:
Economy Torsion Bar Bending Machine 2-3 Axis
Key Technical Advantages of Profile-T3D:
CAMT 가장 경제적인 심플 절곡기
경쟁력 있는 가격과 우수한 품질을 갖춘 가장 저렴한 절곡 솔루션
토션 바 절곡기는 다양한 절곡 작업의 요구 사항을 충족하면서 운영 비용을 낮게 유지하도록 설계된 매우 비용 효율적이고 사용자 친화적인 솔루션으로 돋보입니다. 견고한 프레임 구조는 지속적인 대량 작업 부하에서도 뛰어난 내구성과 안정성을 보장하여 모든 규모의 작업장에서 신뢰할 수 있는 선택입니다. 단순성을 염두에 두고 설계된 이 기계는 경험 수준에 관계없이 작업자가 쉽고 최소한의 설정 시간으로 정밀한 절곡을 달성할 수 있도록 하는 직관적인 제어 시스템을 갖추고 있습니다. 업계 동종 제품과 비교할 때, 이 기계는 더 복잡한 시스템 비용의 일부로 일관되고 고품질의 결과를 제공하여 탁월한 가치를 제공합니다. 견고한 토션 바 메커니즘은 광범위한 재료 및 두께에 걸쳐 안정적인 성능을 보장하여 판금 제작에서 구조 부품에 이르기까지 대부분의 표준 절곡 작업에 충분히 다용도로 사용할 수 있습니다. 낮은 유지 보수 요구 사항과 컴팩트한 디자인으로 이 절곡기는 효율성과 신뢰성을 추구하는 기업을 위한 이상적인 예산 친화적인 옵션입니다.
CAMT 가장 경제적인 심플 절곡기
50X50
cnc control system
cnc control system
인더스트리 4.0 지원
새로운 디자인
High Performances
그린 하이브리드 서보
친환경적
저소음 작동
- Estun 전체 시리즈 NC 시스템 선택 가능
- EASYCAT TP10S 3+1축 표준
- Siemens 강력한 주 모터
- 미국 HYTEK/SUNNY 오일 펌프
- 멀티 V 다이 사각 금형
- Y1 Y2 개별 조정
- 이중 리니어 가이드 및 볼 스크류
- 프랑스 Schneider 전기 부품
- EASYCAT sensitive Sonsor
- Servo Backgauge & Drive
프레스 브레이크의 FEA 및 응력 분석
FEA accurately predicts stress distribution patterns, deformation characteristics, and load-bearing capacities under various operating conditions. This advanced analytical approach enables engineers to identify and reinforce potential weak points in the frame, ram, and bed assembly while optimizing material usage through topology optimization techniques. The analysis specifically targets critical performance factors including ram deflection compensation accuracy, structural vibration damping, and fatigue resistance under cyclic loading conditions. Through iterative simulation processes, FEA facilitates the development of press brakes with enhanced rigidity-to-weight ratios, improved energy efficiency, and prolonged service life.
CAMT FEA는 응력 분포 분석을 통해 고응력 영역을 식별하고 강화하여 구조를 최적화하고 재료 낭비를 최소화하면서 강도를 향상시키는 핵심적인 역할을 합니다. 또한, 극한 하중(예: 600톤) 하에서의 변형을 예측하여 Y1/Y2 동기화의 정밀도와 안정성을 보장함으로써 성능을 검증합니다. 응력 집중을 평가하여 피로 또는 파손 위험을 완화하고 장기적인 신뢰성을 확보함으로써 안전성을 평가합니다. 그리고 탠덤 벤딩 또는 고속 작업과 같은 복잡한 시나리오에서 과도 하중 및 진동을 시뮬레이션하기 위한 동적 분석을 수행하여 서보 모터 응답 및 전반적인 기계 안정성을 최적화합니다.
Popular NC Control System Press Brake Machine
EASYCAT TP10S CONTROL SYSTEM
Featuring a 10-inch true-color touchscreen for intuitive operation. It offers powerful programming capabilities with menu-driven interfaces, supporting angle editing, intelligent rear positioning, and automatic calculation of complex bending sequences. The system can store up to 220 programs, each with 24 bending steps, ensuring flexibility and efficiency. With high-precision control of the slider (Y-axis) and back gauge (X-axis), it guarantees stability and accuracy during processing. Additionally, TP10S supports single-machine operation and dual-machine linkage, enhancing machine utilization. Its strong compatibility, comprehensive fault diagnostics, and user-friendly maintenance features make it an ideal choice for high-precision, high-efficiency bending applications, significantly improving productivity and product quality.
ESTUN Full Series NC Controller Widely Choice
Traditional Digital Screen E21 System
- Positioning control of back gauge
- 40 programs storage space, each program has 25 steps
- Unilateral and bidirectional positioning which eliminates spindle clearance effectively
- DAC-360T featuring:
- 7" widescreen TFT Colour LCD display
- One-key parameter backup and restore
- Fast position indexing.
- Retract function
- Cutting angle and gap control
Main Motor & Oil Pump
Siemens Powerful Main Motor & USA HYTEK Oil Pump
- High efficiency and stable performance, providing consistent and reliable power output, reducing equipment failure rates.
- The fast response and accurate pressure control of HYTEK oil pumps, combined with the efficient drive of renowned main motors, enhance the processing accuracy of torsion bar bending machines, meeting the demands of complex workpiece forming
- HYTEK oil pumps are made with high-quality materials and advanced manufacturing processes, offering long service life, reducing replacement frequency, and lowering maintenance costs, thus improving overall economic efficiency.
- energy-efficient designs, reducing power consumption. HYTEK oil pumps operate with high hydraulic efficiency, minimizing oil waste and aligning with modern manufacturing’s green production standards.
- Readily available spare parts. They are highly compatible with other components of torsion bar bending machines, facilitating upgrades and maintenance.
Hydraulic System of Hydraulic Press Brake
TAIWAN UOSHEN-Stability & Good Performance Pressure Valve
Reliable and stable hydraulic performance for consistent bending operations, cost-effectiveness for a balance of quality and affordability, and precise pressure control for enhanced processing accuracy. Their durable design ensures long-term reliability with low maintenance needs, while strong regional support in Asia provides easy access to spare parts and services. These benefits make Youshen oil pumps a practical and efficient choice, improving the performance and economic value of torsion bar bending machines for standard sheet metal processing.
Torsion Shaft Structure
Ensuring consistent motion at both ends of the slider during the bending process. The balance shaft transmits power to both sides of the slider through mechanical connections (such as a torsion bar or linkage), maintaining its horizontal movement and preventing tilting or deviation due to uneven forces, thus ensuring the bending accuracy
Advantages:
- Enhanced Equipment Stability
- Simplified Control System
Taiwan Double Linear Guide & Ball Screw
Precision and stability of the BackGauge movement. Dual linear guide rails provide high-rigidity linear guidance for the slider, ensuring smooth and deviation-free motion during vertical movement. Ball screws convert the motor’s rotational motion into precise linear motion, driving the slider for accurate positioning and movement. Together, they ensure high-precision motion and repeatable positioning accuracy during the bending process.
Soft stop mode
- High-Precision Motion
- Enhanced Stability
- Fast Response
- Adaptability to Complex Processing Needs
Precise Hydraulic Press Brake Oil Cylinder & Sensor
Precision and control of the bending process. High-precision hydraulic cylinders provide stable and accurate hydraulic driving force to move the slider, ensuring uniform pressure distribution for high-quality workpiece forming. Inductive switches detect the slider’s position and motion status in real time, triggering the control system for precise stroke control and synchronization adjustments to achieve high-accuracy bending operations.
Soft stop mode
- Improved Synchronization
- Enhanced Equipment Reliability
- Fast Response and Efficiency
- Ease of Automation Integration
Electric Motorized Crowning of Press Brake Machine
Involves a system of wedges, springs, or adjustable mechanical components installed in the worktable or lower die area. When the bending force is applied, the slider and worktable experience elastic deformation, causing slight bending or sagging, especially at the center. The compensation system counteracts this by pre-adjusting or dynamically adjusting the worktable’s shape (e.g., creating a slight upward curve). This is achieved through a series of movable wedges or supports that are manually or automatically adjusted based on the material thickness, length, and bending force. By compensating for the deflection, the system ensures that the gap between the upper and lower dies remains consistent, resulting in uniform bending angles along the workpiece.
Electric System for Hydraulic Press Brake
France Schneider Electrics & Servo Drive
Schneider Electric components in machines offers significant advantages, enhancing overall performance and reliability. Schneider’s stable and high-quality electrical components, such as PLCs and contactors, ensure low failure rates and consistent operation. Their advanced control systems enable precise signal processing and motion control, improving bending accuracy. Energy-efficient designs reduce power consumption, while strong compatibility supports automation upgrades. Additionally, Schneider’s global after-sales network ensures quick maintenance, and compliance with international safety standards enhances operational safety
Customized Press Brake Tooling
Customized to meet the specific workpiece requirements of individual clients, ensuring precise and efficient bending. Made from high-quality 42CrMo material, the molds undergo forging and heat treatment to achieve a hardness of 47–49 HRC, guaranteeing durability and wear resistance. Additionally, segmented concentric molds enhance versatility, allowing for flexible adaptation to various bending tasks, improving accuracy, and meeting diverse production needs effectively.
Soft stop mode
- feature a simple structure, with low manufacturing and maintenance costs
- Stable operation and low failure rates, suitable for continuous, long-term production
- Easy to operate and maintain
- Demands of standard sheet metal processing
- offering broad application versatility
- Compatible with automation control systems and inductive switches
- Boast long-lasting, robust parts durability