heavy duty super press brake

Key Technical Advantages of Profile-T3D:

Heavy Duty Super Press Brake

Key Technical Advantages of Profile-T3D:

Heavy Duty Super Press Brake

Long&Thicker Sheet Metal Processing Best Solution

CAMT®️heavy duty super press brakea high-performance hydraulic or CNC-controlled bending equipment designed for processing large and heavy metal plates, widely used in heavy industry.Indicates a maximum bending force and a longer worktable length . Typically equipped with an electro-hydraulic servo system or full CNC system, it features high-precision sensors, servo valves, and advanced control software to achieve high-accuracy bending of metal plates.Similar heavy-duty CNC bending machines, have a robust welded steel frame (usually made of Q235 A1 high-strength steel) capable of withstanding high loads and continuous operation.

It is suitable for processing thick carbon steel, stainless steel, aluminum alloys, and other materials, with a maximum bending thickness typically ranging from 10-12 mm (for carbon steel, depending on material and mold configuration).

프레스 브레이크의 FEA 및 응력 분석

FEA accurately predicts stress distribution patterns, deformation characteristics, and load-bearing capacities under various operating conditions. This advanced analytical approach enables engineers to identify and reinforce potential weak points in the frame, ram, and bed assembly while optimizing material usage through topology optimization techniques. The analysis specifically targets critical performance factors including ram deflection compensation accuracy, structural vibration damping, and fatigue resistance under cyclic loading conditions. Through iterative simulation processes, FEA facilitates the development of press brakes with enhanced rigidity-to-weight ratios, improved energy efficiency, and prolonged service life.

CAMT FEA는 응력 분포 분석을 통해 고응력 영역을 식별하고 강화하여 구조를 최적화하고 재료 낭비를 최소화하면서 강도를 향상시키는 핵심적인 역할을 합니다. 또한, 극한 하중(예: 600톤) 하에서의 변형을 예측하여 Y1/Y2 동기화의 정밀도와 안정성을 보장함으로써 성능을 검증합니다. 응력 집중을 평가하여 피로 또는 파손 위험을 완화하고 장기적인 신뢰성을 확보함으로써 안전성을 평가합니다. 그리고 탠덤 벤딩 또는 고속 작업과 같은 복잡한 시나리오에서 과도 하중 및 진동을 시뮬레이션하기 위한 동적 분석을 수행하여 서보 모터 응답 및 전반적인 기계 안정성을 최적화합니다.

DataM or Iris-Plus angle messurement management(options).

DELEM DA66T 터치 2D 그래픽 제어

Tandem machine management(option, can up to 4 machines)

ESA S650W 2D Graphical CNC System

cnc control system

Heavy Duty Structure Bending Machine

High Strength & Stability Large Press Brake

designed for processing large workpieces, accommodating ultra-long , wide, or heavy plates, and is widely used in manufacturing for ships, bridges, steel structures, wind turbine towers, and pressure vessels. It supports complex shape processing through CNC programming, enabling multi-angle and multi-stage bending to meet intricate geometric requirements. High-precision production is ensured by synchronous control and backgauge systems, maintaining consistent bending angles and dimensions for industrial components with stringent accuracy demands. The machine facilitates batch production with multi-program storage making it suitable for mass production or single-piece customization. Its versatility spans multiple industries, including steel structures, rail transportation, aerospace, and energy equipment, processing components such as lamp poles, carriage panels, and building curtain walls.

선택 사양 안전 장치 - 라이트 커튼

Bending Follower

Role and Advantages of the Follow-Up Device in Bending Machines

Press brake bending Follower(also known as a follow-up support or material support) primarily assists in processing large or thin workpieces by providing a synchronized support platform that moves with the slider to hold the plate, preventing sagging or deformation due to its weight or bending force. The device automatically adjusts its height and angle based on the workpiece size and bending angle, ensuring stability during processing. Its advantages include improved processing accuracy (avoiding angle deviations), enhanced workpiece quality (reducing surface scratches or deformation), increased safety (reducing operator workload), and wide applicability (suitable for ultra-long or ultra-thin plates), making it highly effective in large-scale plate bending for industries like shipbuilding and steel structures.

Industrial Air Conditioning in Bending Machine Operations

Adjustable Big V Die

Soft stop mode

CAMT Itergral Hydraulic System

Advanced Hybrid Servo ECO Technology

CAMT  optimize energy efficiency while delivering superior performance. By integrating a hybrid servo-electric and hydraulic system, this technology significantly reduces energy consumption, ensuring eco-friendly operations without compromising power. The seamless integration of components enhances system efficiency, providing precise positioning at every stage of the bending process. This innovative solution not only lowers operational costs but also supports sustainable manufacturing with its energy-saving design and reliable, high-precision performance.

Soft stop mode

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