This bar chart displays statistics of various message types triggered during DA-Control operation. Only messages that were active during system runtime are recorded, including the following categories:
Economy Torsion Bar Bending Machine 2-3 Axis
This bar chart displays statistics of various message types triggered during DA-Control operation. Only messages that were active during system runtime are recorded, including the following categories:
CAMT Most Economic Simple Press Brake
Cheapest Bending Solution With Competive Pricing & Preferential Quality
The Torsion Bar Bending Machine stands out as a highly cost-effective and user-friendly solution, engineered to meet the demands of diverse bending applications while keeping operational costs low. Its heavy-duty frame construction guarantees superior durability and stability, even under continuous, high-volume workloads, making it a trusted choice for workshops of all sizes. Designed with simplicity in mind, the machine features an intuitive control system that allows operators, regardless of experience level, to achieve precise bends with ease and minimal setup time. Compared to industry peers, this machine offers exceptional value, delivering consistent, high-quality results at a fraction of the cost of more complex systems. Its robust torsion bar mechanism ensures reliable performance across a wide range of materials and thicknesses, making it versatile enough for most standard bending tasks, from sheet metal fabrication to structural components. With low maintenance requirements and a compact design, this bending machine is an ideal, budget-friendly option for businesses seeking efficiency & reliability.
CAMT Most Economic Simple Press Brake
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crowning system
crowning system
Industry 4.0 Ready
New Design
High Performances
Green Hybrid Servo
Environmentally Friendly
Quiet Operation
High Customization
- Estun full series NC system for selection
- Standard for EASYCAT TP10S 3+1 Axis
- Siemens powerful main motor
- USA HYTEK/SUNNY oil pump
- Multi V Die square mould
- Y1 Y2 ajustment seperately
- Double linear guide & ball Screw
- France Schneider Electric Parts
- EASYCAT sensitive Sonsor
- Servo Backgauge & Drive
FEA & Spannungsanalyse von Abkantpressen
FEA accurately predicts stress distribution patterns, deformation characteristics, and load-bearing capacities under various operating conditions. This advanced analytical approach enables engineers to identify and reinforce potential weak points in the frame, ram, and bed assembly while optimizing material usage through topology optimization techniques. The analysis specifically targets critical performance factors including ram deflection compensation accuracy, structural vibration damping, and fatigue resistance under cyclic loading conditions. Through iterative simulation processes, FEA facilitates the development of press brakes with enhanced rigidity-to-weight ratios, improved energy efficiency, and prolonged service life.
CAMT FEA spielt eine zentrale Rolle, indem es Strukturen durch Spannungsverteilungsanalyse optimiert, um Bereiche hoher Beanspruchung zu identifizieren und zu verstärken, wodurch die Festigkeit erhöht und gleichzeitig Materialverschwendung minimiert wird; die Leistung durch Vorhersage von Verformungen unter extremen Lasten (z.B. 600 Tonnen) überprüft, um Präzision und Stabilität für die Y1/Y2-Synchronisation zu gewährleisten; die Sicherheit durch Bewertung der Spannungskonzentration beurteilt, um Ermüdungs- oder Bruchrisiken für eine langfristige Zuverlässigkeit zu mindern; und dynamische Analysen durchführt, um transiente Lasten und Vibrationen in komplexen Szenarien wie Tandembiegen oder Hochgeschwindigkeitsoperationen zu simulieren, wodurch die Servomotorreaktion und die Gesamtstabilität der Maschine optimiert werden.
Popular NC Control System Press Brake Machine
EASYCAT TP10S CONTROL SYSTEM
Featuring a 10-inch true-color touchscreen for intuitive operation. It offers powerful programming capabilities with menu-driven interfaces, supporting angle editing, intelligent rear positioning, and automatic calculation of complex bending sequences. The system can store up to 220 programs, each with 24 bending steps, ensuring flexibility and efficiency. With high-precision control of the slider (Y-axis) and back gauge (X-axis), it guarantees stability and accuracy during processing. Additionally, TP10S supports single-machine operation and dual-machine linkage, enhancing machine utilization. Its strong compatibility, comprehensive fault diagnostics, and user-friendly maintenance features make it an ideal choice for high-precision, high-efficiency bending applications, significantly improving productivity and product quality.
ESTUN Full Series NC Controller Widely Choice
Traditional Digital Screen E21 System
- Positioning control of back gauge
- Intelligent positioning control
- Unilateral and bidirectional positioning which eliminates spindle clearance effectively
- Retract functions
- Automatic reference searching
- One-key parameter backup and restore
- Fast position indexing.
- 40 programs storage space, each program has 25 steps
- Power-off protection
Main Motor & Oil Pump
Siemens Powerful Main Motor & USA HYTEK Oil Pump
- High efficiency and stable performance, providing consistent and reliable power output, reducing equipment failure rates.
- The fast response and accurate pressure control of HYTEK oil pumps, combined with the efficient drive of renowned main motors, enhance the processing accuracy of torsion bar bending machines, meeting the demands of complex workpiece forming
- HYTEK oil pumps are made with high-quality materials and advanced manufacturing processes, offering long service life, reducing replacement frequency, and lowering maintenance costs, thus improving overall economic efficiency.
- energy-efficient designs, reducing power consumption. HYTEK oil pumps operate with high hydraulic efficiency, minimizing oil waste and aligning with modern manufacturing’s green production standards.
- Readily available spare parts. They are highly compatible with other components of torsion bar bending machines, facilitating upgrades and maintenance.
Hydraulic System of Hydraulic Press Brake
TAIWAN UOSHEN-Stability & Good Performance Pressure Valve
Reliable and stable hydraulic performance for consistent bending operations, cost-effectiveness for a balance of quality and affordability, and precise pressure control for enhanced processing accuracy. Their durable design ensures long-term reliability with low maintenance needs, while strong regional support in Asia provides easy access to spare parts and services. These benefits make Youshen oil pumps a practical and efficient choice, improving the performance and economic value of torsion bar bending machines for standard sheet metal processing.
Torsion Shaft Structure
Ensuring consistent motion at both ends of the slider during the bending process. The balance shaft transmits power to both sides of the slider through mechanical connections (such as a torsion bar or linkage), maintaining its horizontal movement and preventing tilting or deviation due to uneven forces, thus ensuring the bending accuracy
INOVANCE Servo Motors & Drivers for Fiber Laser Cutter
- Enhanced Equipment Stability
- Simplified Control System
Taiwan Double Linear Guide & Ball Screw
Precision and stability of the BackGauge movement. Dual linear guide rails provide high-rigidity linear guidance for the slider, ensuring smooth and deviation-free motion during vertical movement. Ball screws convert the motor’s rotational motion into precise linear motion, driving the slider for accurate positioning and movement. Together, they ensure high-precision motion and repeatable positioning accuracy during the bending process.
Soft stop mode
- High-Precision Motion
- Enhanced Stability
- Fast Response
- Adaptability to Complex Processing Needs
Precise Hydraulic Press Brake Oil Cylinder & Sensor
Precision and control of the bending process. High-precision hydraulic cylinders provide stable and accurate hydraulic driving force to move the slider, ensuring uniform pressure distribution for high-quality workpiece forming. Inductive switches detect the slider’s position and motion status in real time, triggering the control system for precise stroke control and synchronization adjustments to achieve high-accuracy bending operations.
Soft stop mode
- Improved Synchronization
- Enhanced Equipment Reliability
- Fast Response and Efficiency
- Ease of Automation Integration
Electric Motorized Crowning of Press Brake Machine
Involves a system of wedges, springs, or adjustable mechanical components installed in the worktable or lower die area. When the bending force is applied, the slider and worktable experience elastic deformation, causing slight bending or sagging, especially at the center. The compensation system counteracts this by pre-adjusting or dynamically adjusting the worktable’s shape (e.g., creating a slight upward curve). This is achieved through a series of movable wedges or supports that are manually or automatically adjusted based on the material thickness, length, and bending force. By compensating for the deflection, the system ensures that the gap between the upper and lower dies remains consistent, resulting in uniform bending angles along the workpiece.
Electric System for Hydraulic Press Brake
France Schneider Electrics & Servo Drive
Schneider Electric components in machines offers significant advantages, enhancing overall performance and reliability. Schneider’s stable and high-quality electrical components, such as PLCs and contactors, ensure low failure rates and consistent operation. Their advanced control systems enable precise signal processing and motion control, improving bending accuracy. Energy-efficient designs reduce power consumption, while strong compatibility supports automation upgrades. Additionally, Schneider’s global after-sales network ensures quick maintenance, and compliance with international safety standards enhances operational safety
Customized Press Brake Tooling
Customized to meet the specific workpiece requirements of individual clients, ensuring precise and efficient bending. Made from high-quality 42CrMo material, the molds undergo forging and heat treatment to achieve a hardness of 47–49 HRC, guaranteeing durability and wear resistance. Additionally, segmented concentric molds enhance versatility, allowing for flexible adaptation to various bending tasks, improving accuracy, and meeting diverse production needs effectively.
Soft stop mode
- feature a simple structure, with low manufacturing and maintenance costs
- Stable operation and low failure rates, suitable for continuous, long-term production
- Easy to operate and maintain
- Demands of standard sheet metal processing
- offering broad application versatility
- Compatible with automation control systems and inductive switches
- Boast long-lasting, robust parts durability